From Non-Classical to Classical: Crystallization Seeds Reshape Nucleation Mechanisms

14 February 2025, Version 1
This content is a preprint and has not undergone peer review at the time of posting.

Abstract

Crystalline seeds are widely employed in crystallization to accelerate nucleation and control product polymorphs, yet their impact on nucleation mechanisms remains poorly understood. While homogeneous nucleation of crystals from solution often proceeds through non-classical pathways involving amorphous intermediates, it is unclear how seeds that promote heterogeneous nucleation reshape these mechanisms and govern polymorph selection. Here, we provide the first direct evidence that crystalline seeds can bypass amorphous intermediates, converting non-classical nucleation mechanisms into classical, monomer-by-monomer crystallization pathways. Using molecular dynamics simulations of zeolite synthesis, we uncover a complex reaction network of competing nucleation processes mediated by intermediate interfacial polymorphs. The interplay between thermodynamic stability and kinetic favorability of these interfacial polymorphs dictates nucleation outcomes, creating a dynamic tension between interfacial polymorph stability and crystallization rates. Fur-thermore, we show that the synthesis environment—whether monomers or aggregates serve as reactants—profoundly impacts these pathways. At moderate supersaturation, seeds eliminate amorphous intermediates and promote classical nucleation, whereas high super-saturation or aggregate-based reactants favor non-classical pathways, even in the presence of a seed. These findings establish a general framework for understanding how seeds govern crystallization mechanisms, with broad implications for controlling nucleation kinetics, polymorph selection, and material properties. While focused on zeolites, this work reveals insights applicable to biominerals, pharmaceu-ticals, functional materials, and catalysts, providing a basis for engineering crystallization pathways in diverse applications.

Keywords

nucleation mechanisms
heterogeneous nucleation
crystallization
zeolites

Supplementary materials

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Supporting Information File
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Supporting Information file includes: a brief sum-mary of the early stage ordering of the interface (Section A), a comparison of the tiling of ITL1 and ITL2 (Section B), snapshots of the transformation of ITL2 to direct binding (Section C), temperature dependence for the formation of the interfacial polymorph and zeolite in nucleation from amorphous bulk precursor (Section D), energy calculations for the three distinct interfacial binding modes (Section E), snapshots of the initial configurations of the systems used to study cross-nucleation from solution and the amorphous phase (Section F), and descriptions of supplementary movies (Section G).
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Movie S1
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Movie S1: Formation and homogeneous nucleation of a 7 nm nanoparticle with a silica-to-OSDA ratio of 12:1 at 620 K. The coalescence into a single nanoparticle and its posterior nucleation occurs after 14 and 325 ns, respec-tively. Silica is represented by blue dots for the amor-phous phase and tetrahedron-connecting red sticks for AFI’, and the OSDAs are represented with teal spheres.
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Movie S2
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Movie S2: Side view of AFI’ (red) cross-nucleation on the (001) crystalline face of CHA (grey) at 620 K through monomeric silica and OSDA addition with a silica flux of 0.021 ns⁻¹nm⁻². The layer 7 Å above the CHA surface is shown in green, with non-crystalline silica aggregating in this layer colored in blue and crystalline silica in red. Only silica-silica bonds are displayed. The simulation runs for 1020 ns.
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Movie S3
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Movie S3: Side view of monomer aggregation on the (001) crystalline plane of CHA at 660 K with a silica flux of 0.143 ns⁻¹nm⁻². The monolayer immediately above the CHA surface is colored in green, amorphous silica aggregating on CHA appears in blue, and crystalline silica is displayed in red. The simulation spans 275 ns.
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Movie S4
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Movie S4: Side view of monomer aggregation on the (001) crystalline face of CHA at 620 K with a silica flux of 0.286 ns⁻¹nm⁻². The monolayer immediately above the CHA surface is colored in green, amorphous silica aggre-gating on CHA appears in blue, amorphous particles forming in solution are shown in brown, and crystalline silica is displayed in red. The simulation spans 100 ns.
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Movie S5
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Movie S5: Top view of the system shown in Movie S4
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Movie S6
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Movie S6: Top view of the system shown in Movie S3.
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Movie S7
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Movie S7: Side view of the cross-nucleation of AFI’ at 620 K from an amorphous phase (blue) composed of silica and OSDA in contact with the (001) crystalline plane of CHA. Only silica-silica bonds are shown. The simulation spans 20 ns.
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