Tracking the Catalyst Layer Depth-Dependent Electrochemical Degradation of a Bimodal Pt/C Fuel Cell Catalyst: A Combined Operando Small- and Wide-Angle X-Ray Scattering Study

The combination of operando small- and wide-angle X-ray scattering (SAXS, WAXS) in grazing incidence configuration is presented as a new approach to provide depth-dependent insights into the changes in mean particle sizes and phase fractions occurring for fuel cell catalysts during accelerated stress tests (ASTs). As fuel cell catalyst, a bimodal Pt/C catalyst was chosen that consists of two distinguishable particle size populations. The presence of the two different sizes should favor and uncover electrochemical Ostwald ripening as the major degradation mechanism, i.e., it is expected that the size of the larger particles in the Pt/C catalyst grows at the expense of the smaller particles. The grazing incidence mode performed at the European Synchrotron Radiation Facility (ESRF) at the ID31 beamline revealed an intertwinement of the depth dependent degradation. While the larger particles show the same particle size changes close to the electrolyte-catalyst interface and within the catalyst layer, for the smaller Pt nanoparticles a different degradation scenario is observed. At the electrolyte-catalyst interface, the smaller particles increase in size while their phase fraction decreases during the AST. However, in the inner catalyst layer the phase fraction of smaller particles increases instead of decreases. The results of a depth-dependent degradation strongly suggest to employ a depth-dependent catalyst design for future improvement of the catalyst stability.